{"id":3930,"date":"2020-08-15T14:22:43","date_gmt":"2020-08-15T12:22:43","guid":{"rendered":"https:\/\/dragotec.eu\/?p=3930"},"modified":"2020-08-15T14:26:04","modified_gmt":"2020-08-15T12:26:04","slug":"harvest-study","status":"publish","type":"post","link":"https:\/\/dragotec.eu\/en\/blog\/harvest-study\/","title":{"rendered":"Harvest study"},"content":{"rendered":"<div class=\"wpb-content-wrapper\" id=\"wpb-content-root\"><h4>Harvest study highlights benefit of automatic deck plates for capturing yield:<\/h4>\n<ul>\n<li>Field study shows significant in-row and row-to-row stalk thickness variability.<\/li>\n<li>Each Olimac Drago GT row unit adjusted itself automatically more than 160 times per minute to current stalk conditions.<\/li>\n<li>Hydraulic deck plates instead are adjusted correctly in only 26% of the time.<\/li>\n<\/ul>\n<p>Corn growers understand the critical role of deck plates for capturing yield during harvest. University studies have shown that plate gaps as little as 3 mm wider than stalks could translate to a potential yield loss of 250 kg per hectare.* And while producers using operator-controlled hydraulic deck plates generally express confidence in their ability to manage gaps, a harvest comparison with automatic, selfadjusting deck plates suggests potential yield loss may be more significant than they believe. \u201cThe introduction of operator-controlled hydraulic deck plates certainly was an improvement compared to the fixed \u2018one-size-fits-all\u2019 deck plates they replaced,\u201d says Dustin Bollig, farmer and North American marketing director for Dragotec USA. \u201cBut we\u2019ve learned most growers over-estimate the yield-saving performance of hydraulic deck plates in harvest conditions.\u201d<\/p>\n<h4>EYE-OPENING STALK VARIABILITY<\/h4>\n<p>Olimac has long described the advantage of their DRAGO corn heads\u2018 automatic, self-adjusting deck plates for minimizing gaps and limiting yield loss during harvest. To substantiate its claim, Dragotec USA conducted a field study to measure the gap \u201cdecisions\u201d of Olimac DRAGO\u2018s automatic deck plates. The study revealed some eye-opening facts about the variability of corn stalks and the potential yield loss associated with it. \u201cWe wanted to quantify the overall ability of Olimac DRAGO\u2018s automatic deck plates to minimize gaps and related yield loss in harvest conditions,\u201d Bollig says.[vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;3845&#8243; img_size=&#8221;561&#215;240&#8243; css=&#8221;.vc_custom_1596613646005{background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h4>THE FIELD STUDY FOUND IN-ROW AND ROW-TO-ROW STALK THICKNESS VARIABILITY CAN BE SIGNIFICANT RESULTING IN KERNEL LOSS THROUGH DECK PLATES DURING HARVEST.<\/h4>\n<p>[\/vc_column_text][\/vc_column][vc_row][vc_column][vc_column_text]<span><\/span>To help conduct the study, Dragotec USA worked with HeadSight\u00ae**, an independent manufacturer of header height control systems, for measurement and analysis of deck plate movement. \u201cWe provided electronic sensors, reading in millivolts, that have the capability of measuring movement to the 100th of a millimeter,\u201d says Rob Schlipf, Director of Engineering at HeadSight. The sensors were attached to the right and left deck plates of a 12-row Olimac DRAGO GT corn head.<\/p>\n<h4>THE SENSORS REVEALED SIGNIFICANT VARIABILITY IN STALK SIZE WITHIN THE ROW.<\/h4>\n<p>\u201cAs the DRAGO GT corn head worked its way through the field, we not only could track the number of times deck plates moved, but how far apart they moved,\u201d Schlipf says. The results confirmed what Olimac suspected and more.<\/p>\n<h4>NEARLY 163 DECISIONS PER ROW PER MINUTE<\/h4>\n<p>\u201cThe sensors revealed a significant variability in stalk diameters \u2014 plant-to-plant as well as row-to-row,\u201d Bollig says. \u201cHarvesting at 6,5 km\/h, the automatic deck plates averaged 163 decisions per row per minute \u2014 adjusting from as little as 3 mm to as much as 13 mm.\u201d \u201cWe were all aware of the variability in the field, and pleased to see how responsive the deck plates were adjusting to it,\u201d Bollig says.<\/p>\n<p>On a per-hectare basis, the automatic deck plates made nearly 13.222 decisions involving adjustments from 3 mm or wider, including 3.884 decisions of 6 mm or more, and 480 decisions of 12 mm or greater. \u201cKeep in mind that the threshold for deck plate yield loss starts at 3 mm, and each row unit averaged 1.100 independent decisions per hectare involving that and more,\u201d Bollig says. \u201cThe data also showed how both the left and the right deck plate of each row unit on the DRAGO GT worked in unison to minimize gaps.\u201d<span> <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=&#8221;3934&#8243; img_size=&#8221;medium&#8221; add_caption=&#8221;yes&#8221; alignment=&#8221;center&#8221;][\/vc_column][\/vc_row][vc_row][\/vc_row][vc_column][\/vc_column][vc_column_text]<\/p>\n<p>\u201cHydraulic-controlled deck plates are unable to compensate for row-to-row stalk variability, let alone the plant-to-plant variability within each row,\u201d Bollig says. \u201cHaving the same gap setting for every row unit on a corn head assumes all of the stalks running through them are the same, too, and we know Mother Nature just doesn\u2019t work that way.\u201d<\/p>\n<p>One of the more remarkable stats from the study is \u201cdeck plate spacing as a percentage of time,\u201d Bollig says. <strong>\u201cIt illustrates the percentage of stalk thickness in the field we harvested. If your plates were set only for the most common stalk thickness, you would have been off nearly 75% of the time.<\/strong>\u201d \u201cOperators can\u2019t possibly react to variability that\u2019s out there. As it is, they are unable to see where their deck plates are set relative to stalks,\u201d continues Bollig.[\/vc_column_text][vc_row][vc_column][vc_single_image image=&#8221;3951&#8243; img_size=&#8221;medium&#8221; add_caption=&#8221;yes&#8221; alignment=&#8221;center&#8221;][\/vc_column][\/vc_row][vc_row][\/vc_row][vc_column][\/vc_column][vc_column_text]<\/p>\n<h4>OPERATOR-CONTROLLED DECK PLATES MEASURED<\/h4>\n<p>Bollig\u2019s statement was underscored when the HeadSight sensors were attached to the deck plates of a corn head with operator-controlled hydraulic deck plates. The farmer-operator was not informed what the sensors were measuring \u2014 rows harvested were next to those used to measure the Olimac DRAGO corn head with automatic deck plates.<\/p>\n<p>\u201cWhen we looked at the data, we realized the farmer operator had made only one deck plate adjustment within the designated harvest area,\u201d Bollig said. \u201cThis was adjacent to the same area where the automatic deck plates had literally made thousands of independent gap decisions,\u201d he points out.<\/p>\n<p>\u201cOf course, we don\u2019t know how other producers would have reacted in that field, but what we saw is likely more typical than not. From the cab of a combine, any visual change in stalk diameter has to be significant. Most of the time, farmers just open their plates until they don\u2019t push stalks and forget about it,\u201d says Bollig. \u201cTheir confidence in managing deck plate gaps from the cab is based on the belief that \u2018a good stand\u2019 means minimal stalk variability in their fields, and we know that just isn\u2019t true.\u201d<\/p>\n<p>\u201cThe ability to manually adjust deck plates has led to a false sense of their performance for capturing yield. The study confirmed the value of automatic, self adjusting deck plates for minimizing gaps and capturing yield every minute and in every row the corn head is working,\u201d Bollig says. \u201cWhen you multiply the potential yield savings by the number of corn hectares you grow, the difference can be significant.\u201d<br \/>\n\u201cToday\u2019s farmers have too many distractions in the combine with too much variability in the field to adequately manage their deck plates,\u201d notes Bollig. <strong>\u201cAnd it\u2019s costing them yield. When corn was seven dollars, we wanted every kernel and now when corn is at four dollars we need every kernel.\u201d<\/strong><\/p>\n<h4>FIELD STUDY DETAILS<\/h4>\n<ul>\n<li>Date of data collection: 25th of October 2018<\/li>\n<li>Location of data collection: Midwes (USA) &#8211; Same field<\/li>\n<li>Corn heads used for trial:\n<ul>\n<li>Olimac DRAGO GT 12-row head with self-adjusting deck plates mounted on a John Deere S680 combine<\/li>\n<li>John Deere 612 C Stalkmaster 12-row head with hydraulic deck plates mounted on a John Deere S680 combine<\/li>\n<\/ul>\n<\/li>\n<li>Approximate harvesting speed of combines: 6,5 km\/h<\/li>\n<li>Plant population: 86.500 per ha<\/li>\n<li>Growing season history: Harvested field had above normal moisture through most of the growing season negatively impacting plant development and yield<\/li>\n<li>DRAGO GT deck plate minimum gap setting was reduced to manage poor yield and smaller stalks<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_row][vc_column width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;3915&#8243; img_size=&#8221;full&#8221;][\/vc_column][vc_column width=&#8221;1\/3&#8243;][vc_column_text]<\/p>\n<h4><\/h4>\n<h4>You will find more detailed information about the harvest study here: &#8220;<strong><a href=\"https:\/\/dragotec.eu\/app\/uploads\/Deck_Plate_Harvest_Study_English.pdf\">Deck-Plates-Harvest-Study<\/a><\/strong>&#8220;<\/h4>\n<p>[\/vc_column_text]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Harvest study highlights benefit of automatic deck plates for capturing yield: Field study shows significant in-row and row-to-row stalk thickness variability. Each Olimac Drago GT row unit adjusted itself automatically more than 160 times per minute to current stalk conditions. Hydraulic deck plates instead are adjusted correctly in only 26% of the time. Corn growers &hellip;<\/p>\n","protected":false},"author":2,"featured_media":3974,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-3930","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Harvest study - Dragotec<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/dragotec.eu\/en\/uncategorized\/harvest-study\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Harvest study - Dragotec\" \/>\n<meta property=\"og:description\" content=\"Harvest study highlights benefit of automatic deck plates for capturing yield: Field study shows significant in-row and row-to-row stalk thickness variability. Each Olimac Drago GT row unit adjusted itself automatically more than 160 times per minute to current stalk conditions. Hydraulic deck plates instead are adjusted correctly in only 26% of the time. 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